HTML
The line is designed for the production of elastic casings from polymer film materials, their dosed filling with one or two ingredients with separate partitions, sealing with a metal clip, and separation into piece products.
Technical Specifications:
Product – any semi-viscous mixture (abrasive, non-aggressive). Casing material – HDPE; LDPE from 80 µm to 100 µm.
Product Technical Specifications*
- length – 300 – 900 +/- 5 mm;
- diameter – 25 +/- 1 mm;
- mass – 300 – 900 g;
- clip – metal (on both sides).
- productivity – up to 5 products/min.
*Custom manufacturing of a similar line according to individual customer requirements is possible.
Line Characteristics
Screw feeder for dosed product supply from the hopper – 3.
- connection – 380V; 50Hz; 1.1 kW.
- control (start/stop) – via sensors
- hopper capacity – up to 250 liters.
Volumetric dispenser – 4.
- type – volumetric.
- dose volume – 5 – 20 g.
- error – +/-5%.
- drive – pneumatics.
- connection – 220V; 50Hz; 0.25 kW. 6 atm / 60 l/min.
- hopper capacity – up to 60 l.
Sleeve former with sealing devices – 5.
- heating type – impulse.
- seam type – 3 mm sealing seam.
- seam length – up to 900 mm.
- number of seams – 2 (counter).
- drive – pneumatics.
- drawing – automatic.
Roll holder – 6.
- quantity – 1 pc.
Guide with movable stopper – 7.
- quantity – 1 pc.
Frame – 8.
- quantity – 1 pc.
Double-row clipper – 9.
- quantity – 1 pc.
- clip – metal.
- number of channels – 2.
- knife – crescent-shaped 1 pc.
- drive – pneumatic
- control – manual, push-button
overall dimensions of the unit, not exceeding – 2600x700x1500 mm.
weight – up to 180 kg.
Operator – 1 person + assistant.
Equipment units and elements in contact with the product are made of corrosion-resistant materials.
The design provides for quick disassembly of units for sanitary treatment.
Purpose
The line is designed for the production of elastic casings from polymer film materials, their dosed filling with one or two ingredients with separate partitions, sealing with a metal clip, and separation into piece products.
Application Areas of the Line
Production of ampoules for anchor fastenings, packaging of building mixtures, and other non-food materials.
Line Composition:
- hopper for the first type of product
- hopper for the second type of product
- dispenser for the first type of product
- dispenser (needle feeder) for the second type of product
- sleeve former with sealing devices
- roll holder
- guide with movable stopper
- frame
- double-row clipper
Operating Principle
The line consists of:
- a unit for forming and filling with technological materials, and
- a unit for forming the ampoule length, its clipping, and cutting.
Unit (1) is a welded metal structure on which are mounted:
Hopper (1) with a screw feeder (3) and an electric drive for supplying the first type of product.
At the exit of the screw feeder, a horn with a collar sleeve former and guide rollers is installed.
Above the horn, a roller heater of the constant heating sealer and a seam cooling roller are placed.
On the main metal structure frame (8), a hopper (2) with a valve system and a needle feeder (4) for filling ampoules with the second type of product is installed. The needle feeder (4) is installed above the dispenser horn.
In the lower part of the frame, a roll holder and film feeding alignment frames are located.
The line complex includes a free table on which a double-clip clipper (9), a line control panel, and compressed air distributors are located.
From the film roll mounted on the roll holder, the film passes through a system of alignment rollers, through the sleeve former, and wraps around the horn, with the needle feeder positioned between two layers of film. When pulling the film along the horn, the roller of the sealing head rolls over the film, forming two parallel seams at a distance of 16 mm.
At the operator’s command, the screw feeder drive starts, and the mass from hopper (1) enters the internal cavity of the polymer sleeve through the horn.
Simultaneously from hopper (2), under compressed air pressure through the needle feeder, the second type of product enters the outer cavity of the casing formed between the two sealing lines.
Under the pressure of the first product and thanks to the operator’s pulling, the filled sleeve moves to the table with the clipper installed on it.
Upon reaching the required product length, the operator lowers the clipper lever and, by squeezing the formed casing, installs two adjacent clips and cuts off the finished measured segment of the product.
The cycle repeats.
Additional Information
Warranty 12 months
After-sales service after the warranty expires
